I. During the long-term operation of the shaft, such as in the mechanical transmission system, surface wear is prone to occur due to friction with components such as bearings and gears. Laser cladding can accurately clad wear-resistant materials on the worn parts, and the bonding strength between the cladding layer and the substrate is high, which can effectively restore the size of the shaft. Moreover, the wear resistance of the cladding layer can improve the service life of the shaft. For example, some transmission shafts in mining machinery often wear out due to friction of particles such as ore dust. Laser cladding repair can solve this problem well. II. We recommend a 6000W laser cladding machine with a robot and a rotary table for shafts processing. Of course, the laser solution will be adjusted according to the type, size, and weight of the jobs.
Components | Model No. | Description |
Laser source | MAX,MFSC-6000W | Laser power: 60~ 6000W continuously adjustable |
Chiller | S & A,CWFL-6000W | Dual temperature control provides cooling water for lasers, processing heads, fibers, etc |
Laser cladding head | ZF-CH003A | Collimation focal length: 100mm, focusing focal length: 400mm Applicable wavelength: 900-1100nm The powder feeding nozzle contains a water-cooled base Fiber optic interface: LOE Weight: 4.2 KG |
Laser dedicated stabilized power supply | WENFENG,SBW-45kVA | Provide stable AC power supply for the laser to prevent damage to the laser caused by strong fluctuations in the power grid. |
Powder feeder | DPSF-3 | Capacity of barrel: 5 liters*2 Powder feeding particle size: 20~ 200μm Powder feeding speed: 0~ 2 (6) (10) rpm, stepless speed regulation Powder feeding repeat accuracy: ≤ ± 2% |
PLC general control system | Customized | The laser, robot, water-cooled box, powder feeder, compressed air, protective gas through PLC integrated unified control |
Robot system (Fanuc) | M20i25D | Up to a radius of 1831mm, The wrist can carry 25kg, Repeat positioning accuracy ± 0.02mm, Weight 250kg |
