I. During the working process of the reel, the wire rope or conveyor belt will slide and rub against the surface of the reel, causing wear on the surface of the reel. Laser cladding can add wear-resistant materials such as alloy powder (such as nickel-based alloy powder, iron-based alloy powder, etc.) to the worn surface of the reel, forming a wear-resistant cladding layer, effectively repairing the worn area, restoring the dimensional accuracy of the reel, enhancing its wear resistance, and thus extending the service life of the reel. II. We recommend a 6000W laser cladding machine with a robot and a vertical rotary table for capstans cladding. Of course, the laser solution will be adjusted according to the type, size, and weight of the jobs.
Components | Model No. | Description |
Laser | MAX,MFSC-6000W | Laser power: 60~ 6000W continuously adjustable |
Chiller | S & A,CWFL-6000W | Dual temperature control provides cooling water for lasers, processing heads, fibers, etc |
Laser cladding head | ZF-CH003A | Collimation focal length: 100mm, focusing focal length: 400mm Applicable wavelength: 900-1100nm The powder feeding nozzle contains a water-cooled base Fiber optic interface: LOE Weight: 4.2 KG |
Laser dedicated stabilized power supply | WENFENG,SBW-45kVA | Provide stable AC power supply for the laser to prevent damage to the laser caused by strong fluctuations in the power grid. |
Powder feeder | DPSF-3 | Capacity of barrel: 5 liters*2 Powder feeding particle size: 20~ 200μm Powder feeding speed: 0~ 2 (6) (10) rpm, stepless speed regulation Powder feeding repeat accuracy: ≤ ± 2% |
PLC general control system | Customized | The laser, robot, water-cooled box, powder feeder, compressed air, protective gas through PLC integrated unified control |
Robot system (Fanuc) | M20i25D | Up to a radius of 1831mm, The wrist can carry 25kg, Repeat positioning accuracy ± 0.02mm, Weight 250kg |
Vertical table | Customized | Load: 5T Servo control, RV gear reducer Table size Φ1500mm Chuck, four-jaw 1200mm Rated speed: 0.1-15rpm Motor 5.5KW same service motor |
