Solutions
Our Production Solutions combine advanced technologies, expert craftsmanship, and a deep understanding of industry trends to deliver efficient and reliable production processes. From concept to completion, we are committed to excellence in providing top-notch Production Solutions.
- Overview: For engine, chassis, braking and transmission system parts, taking into account PPAP and large-volume consistency
- Customer Challenge: Complex hole system and coaxiality, hardened layer stability, cleanliness and leakage test, beat/OEE
- Typical Processes: Milling/grinding integrated unit, spline/keyway broaching, scroll milling to form screw rods, fine grinding after heat treatment, laser quenching of easy-to-wear surfaces, automatic deburring and cleaning.
- Recommended Equipment: Whirling Machine ,Broaching Machine,Grinding Machine,Laser Hardening,Straightening,Surface Finishing,Turning/Milling Cell
- Quality Indicators: CPK ≥1.33; Surface roughness Ra≤0.8 μm (axis/piston rod), tooth error grade DIN 6-8; hardened layer depth 0.8-1.5 mm
- Case Examples: Chassis connecting rod batch production of 300,000 pieces per year, SPC Cpk ≥ 1.33, rework rate -35%
- ROI: Automated deburring + cleaning line combination, cost per piece -8-12%.
Power System Parts Processing
Braking System Parts Processing
Chassis System Parts Processing
Transmission System Processing
- Overview: High-precision production line for machine tools/automotive ball screws and linear guides, focusing lead error and linearity control.
- Process (Screws): Material preparation → rough turning → heat treatment → vortex milling and forming → fine grinding/polishing → straightening → cleaning and rust prevention → full inspection.
- Processes (Guide Rails):Reference face milling → Drilling/tap → Heat treatment → Guide surface precision grinding → Laser quenching hardening → Super precision.
- Recommended Equipment:Whirling Machine,Grinding Machine,Straightening Machine,Laser Hardening,Surface Finishing Machine
- Quality Indicators:Lead error ≤±8 μm/300 mm; straightness ≤0.02 mm/1000 mm; surface Ra≤0.2 μm
- Overview: Compound machining and cleaning control for gearbox housing, gears and shafts.
- Typical Processes:Shell pentahedral machining and hole system coaxiality control, soft cutting of tooth blanks → heat treatment → hardened tooth grinding and dressing, shaft spline broaching and cylindrical fine grinding, leakage testing and cleanliness (residual particles)
- Recommended Equipment: Milling/Turning Center、Broaching Machine、Grinding Machine、Surface Finishing、Leak Test
- Quality Indicators: Tooth direction/tooth profile deviation DIN 6–7; housing hole position ≤0.02 mm; cleanliness ≤200 mg/1000 cm²
- Overview: High-precision production line for machine tools/automotive ball screws and linear guides, focusing lead error and linearity control.
- Process (Screws): Material preparation → rough turning → heat treatment → vortex milling and forming → fine grinding/polishing → straightening → cleaning and rust prevention → full inspection.
- Processes (Guide Rails):Reference face milling → Drilling/tap → Heat treatment → Guide surface precision grinding → Laser quenching hardening → Super precision.
- Recommended Equipment:Whirling Machine,Grinding Machine,Straightening Machine,Laser Hardening,Surface Finishing Machine
- Quality Indicators:Lead error ≤±8 μm/300 mm; straightness ≤0.02 mm/1000 mm; surface Ra≤0.2 μm
- Overview: Meets the requirements of high mixing and high reliability of small batches of aviation parts, covering five-axis processing and repair of complex surfaces of titanium/nickel-based alloys
- Process (Screws): 5-axis linkage processing → on-machine measurement → grinding and refining → laser cladding repair/wear-resistant coating → deburring and surface quality control → full process traceability
- Recommended Equipment:5-Axis Machining Center、Grinding Machine、Laser Cladding、Surface Finishing、Straightening
- Quality Indicators:Dimension tolerance ±0.01 mm grade, surface Ra≤0.4 μm
- Overview: Taking the rotor/stator, pump shell and impeller for petrochemical/chemical industry as the core, emphasizing efficiency and corrosion resistance and wear resistance.
- Process : Rotor vortex milling and forming → heat treatment → precision grinding → straightening; pump housing five-axis processing → sealing surface grinding; laser cladding wear-resistant layer in key areas
- Recommended Equipment:Whirling Machine、Grinding Machine、Straightening、Laser Cladding、Turning/Milling
- Quality Indicators:Rotor profile error ≤±10 μm, coaxiality ≤0.01 mm, surface Ra≤0.4 μm
- Overview: Integrated solution for valve body/bonnet/stem/valve seat, focusing on sealing surface quality and hardened layer durability
- Process :Valve body casting processing → Sealing surface grinding/grinding → Keyway broaching → Valve seat/spool laser cladding hard surface → Pressure/seal testing
- Recommended Equipment:Broaching Machine、Grinding Machine、Laser Cladding、Surface Finishing、Turning/Milling
- Quality Indicators:Sealing surface Ra≤0.2 μm, hard surface layer HV≥55 HRC equivalent, corrosion resistance salt spray≥72 h
- Overview: For cutting tools and medical drills and other rod tools, emphasizing straightness and cutting edge quality
- Process :Blank grinding → Heat treatment → Fine grinding and blunt cutting → Straightening (slim parts) → Coating → Full inspection
- Recommended Equipment:Grinding Machine、Straightening Machine、Surface Finishing
- Quality Indicators:Straightness ≤0.01 mm/300 mm, controllable edge burrs, Ra≤0.1 μm
Solution Insights
API Pipe Thread Machining: Inside a Purpose-Built Machine for Large-Diameter OCTG Threads
How a purpose-built CNC machine cuts large-diameter API pipe threads — 45° slant bed, electromagnetic expanding fixture, linear-motor feed, and tested results.
July 2, 2026
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Solution Insights
PLC Control System for Production Lines: Automotive Steering Shaft
How a Siemens S7-300 PLC control system runs an automotive steering shaft production line: PROFIBUS DP fieldbus, distributed I/O, and torque-angle bolt tightening.
June 25, 2026
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Automative Parts
CNC Machining of Die-Cast Parts: Finishing Gigacast EV Body Castings
How CNC machining of die-cast parts finishes integrated die-cast (gigacast) EV body castings to tolerance — application zones, alloy specs, and machined vs as-cast accuracy.
June 23, 2026
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Solution Insights
Steel Coil Slitting Line: Hot Rolled Coil Processing, Accuracy, and Buyer Pain Points
Learn how a steel coil slitting line improves hot rolled coil accuracy, burr control, flatness, recoiling quality, and production efficiency.
June 18, 2026
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Solution Insights
Turnkey Train Wheel Manufacturing Line: Automated Railway Wheel Production
Plan a turnkey train wheel manufacturing line covering forging, heat treatment, CNC machining, NDT, wheelset assembly, layout, capacity, and equipment.
June 12, 2026
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Solution Insights
Turnkey Alloy Wheel Manufacturing Line: Automation and Layout
Plan a turnkey alloy wheel manufacturing line with LPDC, CNC machining, automation, inspection, and factory layout guidance.
June 10, 2026
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Solution Insights
Glass Bottle Mold Manufacturing with Center-Drive CNC Lathes
Explore glass bottle mold manufacturing with center-drive CNC lathes, including center clamping, two-end machining, accuracy gains, cost savings, and process checks.
June 9, 2026
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Automative Parts
CV Joint Manufacturing Process: Components and Production Line Guide
Learn the CV joint manufacturing process for outer races, inner races, cages, steel balls, automation cells, quality control, and production line planning.
June 8, 2026
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Solution Insights
Steering Rack Shaft Machining Process: Key Steps and QC
Learn the steering rack shaft machining process, from blank preparation and rack broaching to induction hardening, grinding, and final inspection.
June 5, 2026
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