Today, as the global industrial field continues to develop, high-precision and high-efficiency production solutions have become the goals pursued by many companies. As a professional straightening machine manufacturer, we are always committed to providing customers with new straightening solutions to meet the specific needs of different industries. This time, we are very honored to provide Dutch customers with pin alignment solutions, aiming to solve the challenges they face in the production process and improve production efficiency and product quality.
Customer Demand Analysis
Dutch customers process 80,000 hexagonal pins every day, with diameters of 1.5mm and 1.9mm and lengths of 80mm. Customers need to use optical measurements to determine if these pins are bent.
For straight Pins, it is required that after optical measurement, alignment and picking operations continue by the collaborative robot, and the entire process needs to complete the processing of 80,000 Pins in 3 hours. For curved Pins, they need to be straightened and then followed the process of straight Pins. Out of 80,000 pins, only 500 are curved and the straightening processing time can be 8 hours.
In addition, customers also hope that the straightening machine can automatically identify the thick and thin ends of pins so that the straightened pins can be inserted into products more conveniently. At the same time, customers have higher requirements for precision after alignment and hope to achieve 0.03mm.
Our Solution
Based on customer needs, we recommend the use of TZ-90 straightening machine. This straightening machine has the following salient features:
High-precision alignment
The TZ-90 straightening machine adopts advanced mechanical structure and control system to ensure that the straightened Pin has a high degree of accuracy. After many tests and optimizations, our straightening machine is able to control the straightening accuracy within 0.03mm, fully meeting customer requirements. Through the precise alignment process, the straightness and dimensional accuracy of the Pin are effectively guaranteed, thereby improving the quality of the product.
Automatic recognition function
The TZ-90 straightening machine can automatically identify the thick and thin ends of Pins, solving the customer’s classification problem. Through advanced sensor technology and intelligent control systems, the straightening machine can quickly and accurately determine the thickness of the pin’s head and classify it for processing. In this way, customers can insert the straightened Pin into the product more conveniently and quickly, improving production efficiency.
Efficient straightening ability
TZ-90 straightening machine has excellent straightening efficiency. It can straighten 2 pins in one minute, greatly improving the straightening speed. For the 80,000 Pins that customers need to process every day, this straightening machine can complete the straightening task in a short time, ensuring that the production schedule is not affected. At the same time, the efficient straightening capability also saves labor costs and reduces manpower investment.
Flexible applicability
TZ-90 straightening machine is suitable for straightening pins of different diameters and lengths. Our straighteners can easily handle our customers’ pins of 1.5mm and 1.9mm diameter and 80mm length. Whether it is small batch production or large-scale production, the TZ-90 straightening machine can provide stable and reliable straightening results.
Complete control system
The TZ-90 straightening machine is equipped with an advanced control system and is easy and convenient to operate. Operators can easily set various parameters and monitor the production process through the touch screen. At the same time, the control system also has fault diagnosis and alarm functions, which can detect and solve problems in time to ensure the safe and stable operation of the equipment.
